2024-10-28

1、 Maintenance methodsAfter each use, the surface of the vertical cutting machine should be promptly cleaned of dust, sponge debris, oil stains, and other debris. You can use a clean cloth or compressed air for cleaning.Regularly clean the interior of the equipment, especially the cutting area and transmission components, to prevent the accumulation of debris from affecting equipment performance.Lubrication and maintenanceAccording to the equipment manual, regularly lubricate the lubrication points of the cutting machine. Common lubrication parts include guide rails, lead screws, gears, etc.Choose appropriate lubricating oil or grease to ensure its quality meets equipment requirements, in order to reduce wear and extend equipment life.Tool maintenanceRegularly check the wear of cutting tools, and replace them promptly if severe wear is found.To maintain the sharpness of the tool, it can be sharpened regularly or processed using a tool grinding device.Be careful when installing and disassembling cutting tools to avoid damaging the tools and equipment.Electrical system maintenanceRegularly check whether the wiring of electrical equipment is loose and whether the contact is good. If there are any problems, they should be dealt with in a timely manner to prevent electrical faults.Clean the dust and debris on the surface of electrical equipment to maintain good heat dissipation.Check the insulation performance of electrical equipment to ensure safety and reliability.Regular inspection and maintenanceRegularly inspect the cutting machine, including mechanical structure, electrical system, hydraulic system (if any), etc. Timely identify and eliminate potential faults and hazards.Check the accuracy and performance of the equipment, such as cutting size accuracy, cutting surface quality, etc. If there are any problems, they should be adjusted and repaired in a timely manner.2、 PrecautionsSafe operationOperators must undergo training and be familiar with the operating methods and safety precautions of the vertical cutting machine.When operating equipment, strictly follow the operating procedures and do not operate in violation of regulations.Wear personal protective equipment such as helmets, safety shoes, gloves, etc. to prevent accidents.Tool installation and replacementWhen installing cutting tools, ensure that they are securely installed without any looseness.When replacing cutting tools, first turn off the equipment power and wait for the equipment to completely stop running before proceeding with the operation.The selection of cutting tools should be based on the properties and requirements of the cutting material, and unsuitable tools should not be used.Equipment maintenance and upkeepRegularly maintain and upkeep the cutting machine without delay or neglect.When carrying out equipment maintenance, the power supply of the equipment should be turned off first, and warning signs such as "Do not close" should be hung.Maintenance and upkeep work should be carried out by dedicated personnel, and unauthorized repairs and adjustments are not allowed.Working environmentThe vertical cutting machine should be placed in a dry and well ventilated environment, avoiding direct sunlight and humid conditions.The work area should be kept clean and no debris should be piled up to ensure the safety of operators and the normal operation of equipment.Fault handlingWhen the vertical cutting machine malfunctions, the equipment should be stopped immediately and inspected and repaired.Unauthorized disassembly of equipment or illegal repairs are not allowed, and dedicated maintenance personnel should be promptly contacted for handling.Before troubleshooting, do not forcefully use the equipment to avoid causing greater damage.

2024-10-28

1. Cleaning equipment-Turn off the device power and wait for the device to completely stop running. Use a clean cloth or compressed air to remove dust, oil stains, sponge debris, and other debris from the surface of the device.-For cleaning the interior of the equipment, specialized cleaning tools and cleaning agents can be used for cleaning. Be careful not to use highly corrosive cleaning agents to avoid damaging the surface and internal components of the equipment.2. Lubrication equipment-According to the user manual of the equipment, lubricate and lubricate each lubrication point of the equipment. When lubricating, appropriate lubricating oil or grease should be selected and added according to the specified amount of oil.-Check whether the transmission components of the equipment, such as belts, chains, etc., need to be lubricated. If necessary, it should be applied promptly to reduce wear on transmission components.3. Check the cutting tools and fixtures-Check the wear of the cutting tool, and if the tool is severely worn, it should be replaced in a timely manner. At the same time, clean and maintain the cutting tools to extend their service life.-Check if the clamping force of the fixture is normal, and adjust it promptly if it is loose. Clean and lubricate the fixture to ensure that it can function properly in the next use.4. Check the electrical system-Check whether the electrical circuit of the equipment is damaged, short circuited, or not. If there is a problem, the electrical circuit should be repaired or replaced in a timely manner.-Check if the electrical equipment is operating normally. If there are any abnormal noises, heating, or other phenomena, stop the machine in a timely manner for inspection and troubleshooting before use.-Clean the dust and debris on the surface of electrical equipment to maintain its cleanliness and good heat dissipation.5. Check the hydraulic system (if any)-Check if the oil level in the hydraulic oil tank is within the normal range. If the oil level is too low, hydraulic oil should be added in a timely manner.-Check whether there is any leakage in the hydraulic pipeline. If there is any leakage, the pipeline should be repaired or replaced in a timely manner.-Clean the dust and debris on the surface of the hydraulic system to maintain its cleanliness.6. Keep good records of equipment-Record the usage and maintenance of the equipment, including information such as operating time, maintenance status, and replacement of parts. These records can provide reference for equipment maintenance and management.-Properly store the operation manual, maintenance manual, and other materials of the equipment for easy reference when needed.

2024-10-28

1. Check the appearance of the equipment-Carefully inspect the shell of the sponge machine for any damage, deformation, or other issues. If any external damage is found, the internal components should be checked promptly to see if they are affected, and repairs or replacement of the casing should be carried out.-Check whether the connection parts of the equipment are firm, such as whether the bolts, nuts, and other fasteners are loose. If there is any looseness, it should be tightened in a timely manner to ensure that the equipment will not loosen during operation.2. Check the electrical system-Check if the power plug is securely plugged in and if the power cord is damaged or short circuited. If any problems are found with the power cord, it should be replaced in a timely manner to avoid electrical accidents.-Turn on the power switch of the device and check if the indicator lights on the control panel are lit up properly. If the indicator light does not light up or flashes, check if the power supply is normal or contact maintenance personnel for inspection.-Check whether the operation of electrical equipment such as motors and frequency converters is normal, and whether there are any abnormal noises, heating, or other phenomena. If there is any abnormality, the machine should be stopped immediately for inspection and troubleshooting before use.3. Check the hydraulic system (if any)-Check if the oil level in the hydraulic oil tank is within the normal range. If the oil level is too low, hydraulic oil should be added in a timely manner to ensure the normal operation of the hydraulic system.-Check whether there is any leakage in the hydraulic pipeline. If there is any leakage, the pipeline should be repaired or replaced in a timely manner.-Start the hydraulic system and check if the hydraulic pump, hydraulic cylinder, and other equipment are operating normally, and if there are any abnormal noises, vibrations, or other phenomena. If there is any abnormality, the machine should be stopped immediately for inspection and troubleshooting before use.4. Check the transmission system-Check if the tension of transmission components such as belts and chains is appropriate. If the tension is insufficient, it should be adjusted in a timely manner to avoid affecting the transmission efficiency and stability of the equipment.-Check for wear, breakage, and other issues with the transmission components. If there is severe wear or breakage, the transmission components should be replaced in a timely manner to ensure the normal operation of the equipment.5. Check the cutting tools and fixtures-Check if the cutting tool is sharp, worn, or has any gaps. If the cutting tool is severely worn or has gaps, it should be replaced in a timely manner to ensure cutting quality.-Check if the fixture is secure and able to clamp the sponge material. If the fixture is loose or unable to clamp the material, it should be adjusted or replaced in a timely manner to ensure that the material will not loosen or shift during the processing.6. Prepare safety protective equipment-Operators should wear work clothes, safety helmets, safety shoes, gloves and other safety protective equipment to prevent accidents during the operation process.-Set up safety warning signs around the equipment to remind other personnel to pay attention to safety.

2024-10-28

1. Operator training-Operators should receive training and be familiar with the operation methods and safety precautions of sponge machinery.-The training content should include the structure, performance, operating procedures, maintenance methods, and handling of emergency situations of the equipment.2. Safety protection devices-Sponge machinery should be equipped with comprehensive safety protection devices, such as protective covers, guardrails, emergency stop buttons, etc.-When operating equipment, operators should ensure that safety protection devices are in normal working condition and should not dismantle or damage them at will.3. Operating standards-Operators should strictly follow the operating procedures when operating equipment and must not operate in violation of regulations.-It is prohibited to carry out maintenance, adjustment, or cleaning work during the operation of the equipment.-Operators should wear personal protective equipment such as safety helmets, safety shoes, gloves, etc.4. Equipment inspection and maintenance-Regularly inspect and maintain sponge machinery to ensure that its safety performance meets the requirements.-When the equipment malfunctions, it should be stopped for inspection in a timely manner and the equipment should not be forcibly operated.5. Work environment safety-Keep the work environment clean and well ventilated, and avoid using sponge machinery in hazardous environments such as humidity, high temperature, flammability, and explosion.-Ensure that the passages in the work area are unobstructed and no debris is piled up to avoid affecting the safety of operators.